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Writer's pictureHarshavardhana srinivasan

Understanding the impact of materials on virtual validation


Virtual validation through Computer-Aided Engineering (CAE) simulations is a widely used method to evaluate the performance and reliability of engineering designs. The accuracy of CAE simulations depends on the input material data, including its properties and behavior. In this blog post, we will discuss how material properties and behavior impact the accuracy of CAE simulations. The material properties are critical inputs in CAE simulations. The most important material properties that affect CAE simulations are:

  1. Elastic Modulus: It is the ratio of the stress applied to the material to the strain it produces. A higher modulus means a stiffer material. A material's elastic modulus impacts the deformation and stress distribution in the structure, affecting its behavior during loading conditions. Thus, the accuracy of CAE simulations depends heavily on the accuracy of elastic modulus data.

  2. Poisson's Ratio: It is the ratio of the lateral strain to the axial strain when a material is subjected to uniaxial loading. Poisson's ratio is critical in predicting the deformation in a structure. An accurate Poisson's ratio value helps predict a structure's deformation behavior during loading conditions.

  3. Yield Strength: It is the stress at which a material starts to deform plastically. Yield strength data is critical in predicting the failure of the material under loading conditions. Accurate yield strength data is essential in predicting the design's structural integrity.

  4. Thermal Expansion: The thermal expansion coefficient is the rate at which a material expands or contracts with changes in temperature. It is an important parameter in predicting the behavior of materials under thermal loading conditions.

Material Behavior and their impact on CAE simulations: The material behavior plays a crucial role in the accuracy of CAE simulations. The most important material behaviors that affect CAE simulations are:

  1. Non-linear Behavior: Materials exhibit non-linear behavior when subjected to high loads. Non-linear behavior includes plastic deformation, strain hardening, and softening. Accurately modeling non-linear behavior in CAE simulations is critical in predicting the behavior of the material under high load conditions.

  2. Anisotropic Behavior: Materials exhibit anisotropic behavior when their properties are dependent on the direction in which they are loaded. An accurate anisotropic behavior model is crucial in predicting the deformation behavior of a structure.

  3. Creep Behavior: Creep is the time-dependent deformation of a material under constant load. Materials exhibit creep behavior at high temperatures and loads. Accurately modeling creep behavior in CAE simulations is critical in predicting the long-term behavior of the material under high-temperature and load conditions.

In conclusion, the accuracy of CAE simulations heavily relies on the input material data, including its properties and behavior. The accuracy of material data is critical in predicting the performance and reliability of engineering designs. Accurately modeling material behavior, including non-linear, anisotropic, and creep behavior, is essential in predicting the deformation behavior of a structure under different loading conditions. In summary, a deep understanding of material properties and behavior is critical in accurately predicting the performance and reliability of engineering designs using CAE simulations.


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